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Lead Acid Battery Recycling

Lead acid batteries are rechargeable batteries made of lead plates situated in a ‘bath’ of sulfuric acid within a plastic casing. They are used in every country in world, and can commonly be recognized as car batteries. The batteries can be charged many times, but after numerous cycles of recharging, lead plates eventually deteriorate causing the battery to lose its ability to hold stored energy for any period of time. The world is getting increasingly aware of the need to limit the consumption of nonrenewable resources and the production of waste. This requirement is accomplished by taking advantage of recycling technologies and re using the materials at the end of their useful life. The manifold increase in the automotive vehicles on roads as well as in various other applications has increased the demand for lead acid batteries. With so many batteries in use, their disposal and recycling is of paramount importance. The spent battery is 99% recyclable, if processed in proper facility and under environmental friendly conditions. The lead is the most recycled metal and more than 50% world demand is met by the secondary lead itself. Uses and Application The major uses of lead are: Storage batteries, Building Construction, Cable sheathing, Radiation screening, Ammunition and Lead Alloys. Lead is a very useful material found in many different products, with approximately six million tons used annually across the world, though much of this lead is recycled and reused. Market Survey India has very limited domestic lead production capacity. Most of the lead scrap that is generated locally from melting down lead batteries must be refined at a second smelter to improve its purity before it can be used in making new lead batteries.As the automotive industry continues to expand in China, increasing in both production and domestic consumption, the battery market will grow to meet this demand. China is currently the largest car manufacturing and consuming country in the world, producing 18.3 million cars in 2010. Approximately 60% to 70% of current lead battery production is used in newly manufactured vehicles, while the remaining 30% to 40% are sold as replacement batteries. ? Few Indian Major Players are as Under: to Chloride Alloys India Ltd. Chloride Metals Ltd. D D Agro Inds. Ltd. Hindustan Zinc Ltd. Leadstone Energy Ltd. Nile Ltd. Shiva Metalloys International Ltd.
Plant capacity: 40 MT/DayPlant & machinery: 316 Lakhs
Working capital: -T.C.I: Cost of Project : 696 Lakhs
Return: 32.00%Break even: 50.00%
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