Home » Project Reports & Profiles » Welding Electrode - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost And Revenue

Welding Electrode - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost And Revenue

Welding electrode is a delicate tool which while in use combines physical, chemical, and metallurgical processes of the flux, core wire and parent metal to achieve a durable weld joint or surfacing. With advent of electronically controlled welding equipments and use of gas as shielding medium the construction of welding electrode has simplified considerably. For mass welding jobs solid continuous welding wires find increasing application. Welding electrodes are used in joining, surfacing and their variety is large while the in raw material requirement being very specific. Welding electrodes are used in welding various metals in the fabrication of equipment for chemical & Allied industries, construction of steel structures such as bridges, factory sheds, in the manufacture of ships, Vehicles and engineering equipment. Mild steel is welded by electrodes to a maximum among all the metals & alloys. Therefore M.S. Welding Electrode is the most widely used core wire. Besides this, special grade electrodes are being developed for specific applications. Welding electrodes comprise basically of steel core wire and coating ingredients or flux mild steel core wires are used in majority of unalloyed steel electrodes. Besides mild steel, nickel, Nickel-copper, Nickel irons are also used in MIG & TIG welding. Stainless steel wires are also used for welding in fertilizer, chemical & surgical instrument making industry. Coating ingredients are basically rutile, potassium silicate, sodium silicate and minerals like quartz, calcite and mica. Ferro alloys are also used in the formulations of fluxes. USES & APPLICATIONS: Welding electrodes are extensively used in all type of mechanical process as joints two pieces in one, to give cylindrical shape to a flat sheet filling a small hole on the surface of the sheet. Usually electrodes are made of copper alloy or aluminum alloy to meet the mechanical strength and electrical thermal conductivity. Coater is used as coolant to extract extra heat and to prevent the oxidization of the material as well as the deformation of electrode tip. A flux is used in almost all the brazing and prevents any type of reaction by atmosphere with the material to be welded by producing a flux around welding point. The flux also fills the material loss during welding process and prevents any change in material composition. The brazing of the material becomes more and more difficult with decrease of melting temperature of the material. Electrodes, used for welding mild steel, are divided into following parts according to the type of flux. Welding electrodes are used in different industries viz. • Thermal, hydel & nuclear power plants • Petrochemical Industry • Oil & water pipe lines • Industrial machinery • Heavy engineering • Transportation • Fertilizers and MARKET SCENARIO: The global market for welding machinery is forecast to reach US$ 12.8 billion by the year 2015, fueled by demand from energy sector/wind turbine construction, machinery repair & maintenance and expanding manufacturing requirements. In addition, technological advancements and greater automation will set the momentum for future growth in the industry.
Plant capacity: 1500 MT/annumPlant & machinery: 40 Lakhs
Working capital: -T.C.I: 377 Lakhs
Return: 47.12%Break even: 32.11%
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