Home » Project Reports & Profiles » Expanded Polyurethane Foam - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost And Revenue

Expanded Polyurethane Foam - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost And Revenue

Polyurethane is a polymer obtained by an exothermal reaction between Isocyanate (MDI diphenylmethane-diisocyanate or TDI toluendiisocynate) and polyol (polyether or polyester) one of the most desirable attributes of polyurethanes is their ability to be tuned into foam. Blowing agents such as water certain, halocarbons such as HFC-245fa (1, 1, 3, 3-pentafluoropropane) and HFC-134a (1, 1, 1, 2-tetrafluorethane) and hydrocarbons such as n-pentane can be incorporated into the polyside or added as an auxiliary stream. Water reacts with the isocyanate to create carbon dioxide gas, which fills and expands cells created during the mixing process. Polymer during the foaming process. They are used to emulsify the liquid components, regular cell size and stabilize the cell structure to prevent collapse and surface defects, rigid foam surfactants are designed to produce very fine cellos and very high closed cell content. Surfactants are used to modify the characteristic of the polymer during the foaming process. They are used to emulsify the liquid components, regular cell size, and stabilize the cell structure of prevent collapse and surface defects. Rigid foam surfactants are designed to produce very fine cells and very high closed cell content. Flexible foam surfactants are designed to stabilize the reaction mass while at the same time maximizing open cell content to prevent the foam from shrinking. The need for surfactant can be affected by choice of isocyanate, polyol component compatibility, system reactivity, process condition and equipment, tooling, part shape, and shot weight. Though the properties of the polyurethane are determined mainly by the choice of polyol the diisocyanate exerts some influenced by the functional group reactivity and the number of functional isocyanate groups. The mechanical properties are influenced by the functionality and the molecular shape. The choice of diisocyanate also affects the stability of the polyurethane upon exposure to light. Polyurethane’s main characteristic versatility is the most versatile plastic material. Versatility as per physical mechanical characteristics of the polymer rigid, semi-rigid, flexible, solid, closed cell, open cell thermo-plastic, thermosetting etc. There are two different types of polyurethanes, expanded polyurethane and compact polyurethane. There is a very wide scope and good market potential of products manufactured in this sector.
Plant capacity: 240000 Kg./AnnumPlant & machinery: 120 Lakhs
Working capital: -T.C.I: Cost of Project : 263 Lakhs
Return: 44.00%Break even: 57.00%
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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.


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